Ceramic Fiber Module
Product Introduction:
Ceramic Fiber Modules are pre-assembled refractory units composed of high-purity ceramic fibers, designed for quick and efficient installation in high-temperature industrial applications. These modules offer exceptional thermal insulation, energy efficiency, and resistance to thermal shock, making them ideal for lining furnaces, kilns, and other thermal processing equipment.
Product Parameters:
| Item |
Standard Grade |
High-Temperature Grade |
Premium Grade |
| Al₂O₃ Content (%) ≥ |
45 |
60 |
72 |
| Fe₂O₃ Content (%) ≤ |
1.5 |
1.2 |
1.0 |
| Service Temperature (°C) |
1000 |
1260 |
1400 |
| Bulk Density (kg/m³) |
200-220 |
220-240 |
240-260 |
| Thermal Conductivity (W/m·K) |
0.12 (at 800°C) |
0.15 (at 1000°C) |
0.18 (at 1200°C) |
| Compression Resistance (%) |
30 |
25 |
20 |
Standard Sizes:
Module Dimensions: 300×300×300mm, 300×600×300mm (custom sizes available)
Anchor Types: Quick-installation studs, V-anchors, or custom designs
Folding Pattern: Accordion, layered, or as per customer specifications
Product Advantages:
Rapid Installation: Pre-folded modules reduce installation time by 50% compared to traditional refractory linings.
Energy Saving: Low thermal conductivity (≤0.15 W/m·K) minimizes heat loss, improving furnace efficiency.
Thermal Shock Resistance: Withstands temperature fluctuations up to 1400°C without cracking.
Long Service Life: Resistant to chemical corrosion from alkalis, acids, and molten metals.
Lightweight Design: 70% lighter than brick linings, reducing structural load.
Applications:
Metallurgy: Blast furnaces, annealing furnaces, ladle covers
Petrochemical: Cracking furnaces, reformers, pyrolysis units
Ceramics & Glass: Kiln car tops, crown insulation
Power Generation: Boiler walls, duct insulation
General Industry: Heat treatment furnaces, incinerators
Packaging & Storage:
Packaging: Waterproof plastic-wrapped pallets (20 modules/pallet) with corner protection
Storage: Keep in dry conditions (<60% humidity) on flat surfaces
Why Choose Us?
Turnkey Solutions: From design to installation support with CAD drawings and thermal calculations
Custom Engineering:
Material selection based on operating temperature (up to 1600°C)
Structural analysis for mechanical stress requirements
Quality Assurance:
ISO 9001 certified production
Third-party lab test reports available
For project-specific requirements or technical consultation, contact our engineering team today!
Note: All specifications subject to technical improvements. Consult latest datasheet before ordering.
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